FTTH Cable Production Line – State-of-the-art Production System
Did you know that modern fiber optic wire networks function at velocities of up to 190 m per minute? This astonishing productivity is made possible by sophisticated fabrication techniques tailored to swift production.
Such setups are constructed to handle diverse cable types, including service cables and tight buffered cables. Their compact design, typically below twenty-six meters, renders them perfect for contemporary plants.
Incorporation into smart factory systems ensures smooth operations. By means of MES/ERP connectivity, these SZ stranding line production lines provide unmatched accuracy and productivity. This renders them the leading option for enterprises aiming to stay ahead in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient production systems play a vital role in satisfying the rising demand for steadfast connections. These configurations are engineered to produce high-quality glass-fiber cables that drive modern networks. With advanced technology, they guarantee precision and speed in every step of the manufacturing process.
What is an FTTH Cable Production Line?
An FTTH production line constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of bare fibers strengthened by iron or FRP materials, encased in protective sheathing. This produces a robust and effective system for rapid broadband links.
The system is compatible with diverse substances, such as PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system delivers accurate strain regulation, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are revolutionizing the way fiber optic cables are produced. Our advanced equipment combines exactness, performance, and modern advancements to deliver top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. This ensures consistent quality across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Seamless operation |
| OMRON Controllers | Reliable and exact performance |
| ERP Connectivity | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Advanced production setups have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.