Intermittent bonded ribbon production line explained
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
Fiber Secondary Coating Line Intermittent Bonded Ribbon Fiber Coloring Machine
For this specific production line, the specified construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The complete process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can reduce setup delays and make startup smoother.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed is up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also offered for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Tension, resin placement, and UV exposure must work together to deliver reliable output. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Electro-pneumatic adjustment is used for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, verify cabinet requirements and power supply needs.
| Stage | Technical Specification | Buyer check |
| Fiber tension | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Individually operated or linked units with adjustable adhesive-dot spacing and count | Review interface settings |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Prepare Line Configuration, Installation, And Operating Conditions
Prepare a designated area before the equipment arrives. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. Maintaining these conditions supports equipment protection and operating precision.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
- Account for the main power feed-in cable when preparing the site. Connection cables and cable trays are not included with the equipment.
The supply scope, reel types, and installation needs should be confirmed before placing an order. Reviewing these items may limit setup time and avoid subsequent delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list includes operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.